August 2008

 

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                       View last month's American Idle results HERE!                    

American Idle - Vote Now

August 2008
 - click any image below to enlarge


David Brotzman
George O’Connor
Kevin Hillis
David Cain


Sponsored by Eye Ride Motorwear

The IronWorks Readers’ Rides section is now called “American Idle” and along with showing four different readers’ bikes in each issue, we’re giving additional information and photos about them here. This is also the place where you can cast your vote for your favorite.

The winner will be seen again in The Works section of a future issue, plus receive a pair of riding glasses compliments of EyeRide Motorwear.

To get your bike in the running, e-mail a few high-resolution digital photos plus some details about your bike to: mstemp@ironworksmag.com.

So don’t just sit there—vote for your favorite American Idle now.



David Brotzman
Putnam, Connecticut
1988 Heritage Softail FLSTC


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As an avid rider for many years, David Brotzman advanced as a biker the smart way, transitioning from dirt bikes to street bikes and working his way through a series of different makes and models in the process. But, “I always had a vision in my head about having an old-school Harley...one that I could tinker on without having to re-vamp my toolbox with funny little wrenches that say ‘mm’ after every number.” That dream was fulfilled—well, sort of—when David bought a 1988 Heritage Softail via eBay five years ago, though the bike was far from the beauty you see here. “I was experiencing lots of leaking oil, wiring problems and plenty of little mechanical hiccups,” he said.
So last winter he took the bike down to its bare bones, just frame and engine, and went over every component, piece by piece. “About the only way to really get to know an older bike and make sure everything works,” he explained.
The rebuilt Evo engine was upgraded with an Andrews EV27 cam, Crane HI-4 ignition, and a Keihen carb on an Edelbrock intake manifold. David added 14” mini-apes on 4” risers, a LePera Bare Bones seat, Kuryakyn Iso grips, Stiletto spikes, and too many extras to list. “The theme was to keep the bike looking old school while still having plenty of bling,” said David.

He did all the work himself, except the bodywork and paint which was handled by Ron Tommasi of Danielson, Connecticut, using Ron’s favorite '69 Dodge Charger red, same color as the famous General Lee show car, we’re told.

“Finances were always what kept me from buying the more expensive Harley-Davidson motorcycles, but it was a girl (now my wife) who actually motivated me to make the leap,” he said. “She had a 2000 Sportster when I met her and she said that she wouldn't ride with me until I got a proper Harley. So I did, and two years later we got married!”

At least in this instance, the moral of the story might be: buy a Harley and get the girl. “My wife was the dear soul who gave me my IronWorks subscription for a Christmas present,” David added. Hmmm, we’d say she must be a woman of sophisticated tastes, in motorcycles, men, and magazines.

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Kevin Hillis
Wesley Chapel, Florida
2003 Sportster Custom


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When you set out to build a custom bike from the ground up, you’d better have an appropriate workspace. If you don’t you might get double lucky like Kevin Hillis did. “My wife got pretty mad when I was grinding welds on our son’s bed,” he said, so he ended up building a garage first, then getting back to the bike. A year and a half later he had a custom bike plus the garage to put it in.

Kevin credits help from his friends at Eric Warren Designs who opted in with fabrication and paint input. “I decided on a Sportster motor and pro-street style frame to do something a little different from everyone else,” he explained. He chose a 2003 CMH Frameworks Soft Glide chassis with 38-degree rake and five inches of backbone stretch to house the 1200cc engine.

Kevin’s assembly work included fitting up the Exotic Choppers exhaust, Fred Kodlin air cleaner, lighting from Radiantz and Adjure, plus controls and trees from Accutronix. He made the custom gas tank fit properly along with a custom oil tank and battery box, installed the H-D narrow-glide fork, and added a CMH fender at the rear and Wernimont fender at the front. The suspension was concealed for a, “hidden shock/hardtail look.”

And in a nod to his cooperative wife Kevin added, “Yes, two people can ride at the same time. What a novel idea these days.” An idea he has surely used to good effect.
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George O’Connor
Lake Holcombe, Wisconsin
Shovelhead Custom

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George O’Connor was a passenger on a bike that incorporated this motorcycle’s engine and frame when it was wrecked back in 1981. George himself survived the event intact to see the salvageable parts rebuilt into a chopper a few years later by a friend. That chopper was later dismantled in 1999, where it remained, in 20 boxes, until George finally bought the lot in 2007. You might say he just felt attached to the orphan bike.

When George started digging into those boxes in August 2007, he found an assortment of FLH and FL parts along with the original FX frame and engine. His goal was to make a running motorcycle out of the mess in time to ride it on the beach during Daytona Bike Week the next spring. His five daughters were skeptical, all the more reason to make it happen, he decided, to teach them what hard work and determination could accomplish.

Parts were culled from various sources including swap meets, bike shops, Custom Chrome, Drag Specialties, and Harley-Davidson who, according to George’s wife Jeri, “provided the sources to get the parts to rebuild the brakes, transmission, electrical system and starter.” George fabricated what he didn’t or couldn’t purchase, using the seat bracket and springs from a ride-on mower to mount the FL seat, for example. “The forward shifting pedal and brakes were made from brass center punches bought at the local hardware store,” Jeri added. “He put this bike together with a limited budget and a great deal of ambition.”

With a demanding job that requires his presence six days a week, noon to midnight, George concentrated on the project in his minimal spare time, Jeri told us. “Magazines such as IronWorks helped him get ideas and keep the inspiration going.”

As a final note, George’s wife said, “He is looking forward to Bike Week 2009 hopefully with another basket case completed. This one’s for me!” It looks like George made a believer out of at least one of the O’Conner women. His third-place trophy in the vintage class at the Boardwalk Bike Show last spring likely helped drive the lesson home, too.


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David Cain
Eaton Rapids, Michigan
2005 Road King Custom FLHRSI

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This Road King looked quite different when Dave Cain rolled it out of Cummings H-D in Burton, Michigan, in April 2005. The bike’s transition to the chromed-out beauty you see here took place over three winters at a friend’s garage where the bike was kept. “Every Saturday we would hang out in the garage and work on the bikes,” said Dave. “Once I bolted on my first chrome piece, I was bitten by the chrome bug!”

While much of the bike’s internal engine components have remained stock, a continuous stream of bits and pieces have found their way onto the bike. The bolt-ons include a variety of 100th Anniversary covers and emblems appropriate to the bike’s build year. One-off stainless steel parts, fabricated by Dave’s friend, Glen, include a motor mount, backrest docking brackets, and saddlebag support covers and disconnect brackets. Vance & Hines true duals with slip-on mufflers, a Wimmer Super Sucker air intake, and braided stainless lines joined a slew of parts from the H-D P&A product listings and many components from the Kuryakyn catalog. Seat, passenger pillion and tank bib were sourced from Mustang, and we could go on and on. In fact, so many of the bike’s original parts have been replaced by chromed components, you have to wonder how much of the original bike is still left.

The biggest changes came this past winter, when the stock Black Cherry paint job made way for a factory Radical Paint Set (number 18 of just 100 offered), plus Roadwinder chrome wheels. Dave is proud of doing most of the modifications himself and if you wonder if the effort was worth it, know that Dave’s Road King took first place in the sport touring class at the 2007 Ionia, Michigan, H.O.G. rally.

“One thing I’ve found out for sure,” said Dave. “Just when you think you’ve done everything, you see or think of something else you want.” We hear ya, Dave.


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